Abokan haɗin gwiwa guda uku sun ba da gudummawar samarwa da ƙwarewar sarrafawa daban-daban da kuma farkon farkon su don samo Injin SPR a cikin 2002. Wannan shagon na'ura na Hamilton, Ohio ya girma daga ƙafar murabba'in murabba'in murabba'in 2,500 zuwa ƙafar murabba'in 78,000, tare da 14 mills rufe bene, da lathes. walda da na'urorin dubawa, duk an tsara su da farko don hidimar sararin samaniya da masana'antun likitanci.ingancin blanks daga 60 inci zuwa 0.0005 inci.
Duk wannan baiwa, gogewa da kuzarin kasuwanci sun sa na'urar SPR ta zama kantin buɗewa wacce ke ɗaukar sabbin ƙalubalen haɓaka tare da sha'awa.SPR ta yi tsalle a cikin damar lokacin da ɗayan ƙalubalen jujjuya ƙarfe zuwa kayan ɓangaren tagulla ya tashi kuma yana buƙatar ganin nawa lokacin sake zagayowar SPR zai iya adanawa tare da mashin ɗin sauri.
Wannan a ƙarshe ya jagoranci taron zuwa sababbin kayan aiki, basira, cancantar ma'aikata da kuma sabunta girmamawa ga iyawa da kayan aikin tagulla.
Damar ta zo ne lokacin da abokin haɗin gwiwar Scott Pater ya kasance mai kashe hanya kuma mai sha'awar motar RC, kuma ya haɗa waɗannan sha'awar tare da abokai don tseren motoci na RC.
Lokacin da wannan abokin ya ƙirƙira wani fasalin RC da aka sake fasalin kuma ya fara ba da shi a cikin shagunan sha'awa, Pater ya nuna masa cewa SPR za ta kasance mai samar da kayayyaki fiye da na Sinawa, musamman tunda yin oda a ƙasashen waje yana nufin watanni na jiran karɓar sassan.
Tsarin asali ya yi amfani da karfe 12L14, wanda ya lalata kuma ya fadada, yana da wuya a cire bayan amfani.
Aluminum yana magance matsalar lalata, amma ba shi da ƙarfi da nauyi don samar da kwanciyar hankali a cikin ƙaramin mota tare da ƙananan tsakiya na nauyi.
Brass ya haɗu duka biyu tare da kyan gani mai kyan gani wanda ke sa yanki ya zama abin sha'awa ga abokan ciniki kuma yana ƙarfafa tsarin mai da hankali mai inganci na SPR.Har ila yau, tagulla ba ta samar da tarkacen gida mai tsayi iri ɗaya da ƙulla SPR kamar sauran karafa, musamman a cikin kusan 4 inch sassa da aka haƙa.
"Brass yana aiki da sauri, kwakwalwan kwamfuta suna fitowa lafiya, kuma abokan ciniki kamar abin da suke gani a cikin ɓangaren da aka gama," in ji Pater.
Don wannan aikin, Pater ya saka hannun jari a cikin lathe na CNC na biyu na kamfanin, salon Ganesh Cyclone GEN TURN GEN TURN 32-CS mai nau'in axis guda bakwai tare da igiya guda 6,000 RPM, kayan aikin 27, jagororin layi, da madaidaicin mashaya mai ƙafa 12..
“Da farko mun kera wannan siminti a kan lathe SL10.Dole ne mu injina gefe ɗaya, mu ɗauki ɓangaren kuma mu juye shi don ƙarasa baya,” in ji Pete."A Ganesha, an gama sashin gaba ɗaya da zarar ya fito daga injin."Tare da sabon na'ura a hannunsu, SPR na buƙatar nemo mutanen da suka dace don fahimtar yanayin koyo.
Ma'aikacin David Burton, wanda tsohon ma'aikacin SPR ne na lalatawa, ya yarda da ƙalubalen.Bayan 'yan watanni, ya koyi block codeing da G-code don injin axis biyu kuma ya rubuta lambar tushe na ɓangaren.
Haɗin gwiwar SPR tare da kamfanin tuntuɓar machinability na tushen Cincinnati TechSolve ya ba shagon wata dama ta musamman don haɓaka wannan ɓangaren tare da haɗin gwiwar Ƙungiyar Ci gaban Copper (CDA), wanda ke wakiltar masana'antun jan ƙarfe, tagulla da tagulla da masu amfani..
A musaya don TechSolve yana jagorantar sigogin samarwa zuwa SPR, ɗakin shagon zai karɓi ingantattun sigogi na ƙarshe daga na'ura da masana kayan aiki.
Baya ga juyawa, ɓangaren da farko yana buƙatar niƙa ƙwallon ƙwallon ƙafa, hako rami mai zurfi da yawa, da hakowa saman saman diamita na ciki.
Ganesh da gatari da yawa sun adana lokacin samarwa, amma ainihin jadawalin samar da Burton ya haifar da wani sashi na mintuna 6 da sakan 17, ma'ana ana samar da raka'a 76 kowane awa 8.
Bayan SPR ta aiwatar da shawarwarin TechSolve, an rage lokacin sake zagayowar zuwa mintuna 2 da sakan 20 kuma adadin sassan kowane motsi ya ƙaru zuwa 191.
Don cimma wannan ingantawa, TechSolve ya gano wurare da yawa inda SPR zai iya rage lokutan sake zagayowar.
SPR na iya maye gurbin ball milling da broaching, shiga sassa da kuma machining biyar ramummuka a lokaci guda, wanda mafi yiwuwa ba zai yi aiki a lokacin yin bakin karfe ko karfe sassa.
SPR yana adana ƙarin lokaci tare da ƙwanƙwaran carbide drills don hakowa, ƙarin ciyarwar abinci da zurfin ƙasa tare da ƙarancin koma baya da zurfin yanke don roughing.Daidaita nauyin aiki tsakanin igiya biyu yana nufin cewa babu jiran ɗayan don kammala tsari, yana ƙaruwa da kayan aiki.
A ƙarshe, cikakken machinability na tagulla yana nufin cewa ana iya aiwatar da tsari a cikin babban gudu da ciyarwa ta ma'ana.
SPR yana ba da damar TechSolve don daidaita tsarin don shagon zai iya ganin fa'idodin yin amfani da tagulla a wasu sassan masana'anta.
Tsarin samar da asali na Burton ya samar da wurin farawa, kuma ingantawar SPR na kansa ya rage lokutan sake zagayowar har ma da gaba.
Amma samun damar ganin dukkanin tsari daga bincike zuwa haɓaka samarwa shine dama ta musamman, kamar yadda ake amfani da tagulla kanta.
Kamar yadda SPR ta gane, tagulla yana ba da fa'idodi da yawa, wasu daga cikinsu sun fice a cikin wannan aikin.
Tare da mashin ɗin tagulla mai saurin gaske, zaku iya sauri haƙa ramuka masu zurfi, kiyaye daidaito da haɓaka rayuwar kayan aiki yayin tsayi mai tsayi.
Tunda tagulla na buƙatar ƙarancin ƙarfin injina fiye da ƙarfe, lalata injin kuma yana raguwa kuma mafi girman gudu yana haifar da ƙarancin karkata.Tare da har zuwa kashi 90% na tagulla, SPR na iya samun riba daga kwakwalwan kwamfuta ta hanyar shirye-shiryen sake yin amfani da su.
Kamar yadda Pate ya ce, "Brass yana ba da babbar riba mai yawa.Kayan aikin ku shine abin da kuke iyakancewa sai dai idan kuna da kayan aikin ci gaba waɗanda za su iya yin injinin sauri da gaske.Ta hanyar haɓaka injinan ku, zaku iya buɗe haƙiƙanin yuwuwar tagulla."
SPR's Lathe Division yana aiwatar da tagulla fiye da kowane abu, kodayake duk shagon yana sarrafa aluminium, bakin karfe da kayan na musamman gami da robobi kamar PEEK.Kamar yawancin ayyukan da SPR ke tsarawa, injiniyoyi da kerawa, abubuwan haɗin tagulla suna taka muhimmiyar rawa a cikin binciken sararin samaniya, telemetry na soja, kayan aikin likita da sauran aikace-aikacen da sukan haɗa da yarjejeniyar rashin bayyanawa tare da jerin abokan ciniki, yawancin su abokan ciniki ne.Ba a yarda da sakamakon SPR ba.a yi suna.Nau'in aikin bitar yana nufin cewa haƙuri ya raba aikin SPR zuwa kusan rabin a cikin kewayon dubu uku da sauran a cikin kewayon uku-goma.
Adam Estel, Darakta na Bars da Bars na CDA, yayi sharhi: “Yin amfani da tagulla don injina mai sauri yana taimaka wa masana'anta su tabbatar da saka hannun jari a sabbin kayan aiki yayin da yake haɓaka kudaden shiga da samarwa da buɗe sabbin kasuwanci.Mun yi matukar farin ciki da abin da SPR ta samu, wanda ya kamata ya zaburar da sauran shagunan da za su kara kaimi da tagulla."
George Adinamis, Babban Injiniya a TechSolve, ya yaba wa SPR da kasancewa a bude, yana mai cewa, "Abin yabawa ne cewa SPR ta raba bayanai kuma ta amince da mu, kuma dukkanin tsarin shine haɗin gwiwa."
A gaskiya ma, wasu abokan ciniki na SPR sun dogara ga Scott Pater don taimako tare da haɓaka sashi, ƙirar sashi, da shawarwari na kayan aiki, don haka SPR na iya amfani da tagulla akan wasu ayyukan kuma su ga abokan cinikin su suna bin shawararsa.
Bugu da kari ga zayyana da kuma masana'antu sassa ga sauran abokan ciniki, ya zama maroki da kansa, samar da wani kabari cewa damar hudu axis lathes da niƙa to inji zagaye da lebur workpieces da simintin gyaran kafa.
"Tsarin mu yana ba mu babban aiki kuma yana da nauyi a nauyi, duk da haka yana da ƙarfi sosai don haka mutum zai iya hawa shi a kan na'ura," in ji Pater.
Ƙwararriyar ƙwarewar SPR tana haɓaka ƙirƙira ayyuka, haɗin gwiwa, da kuma hanyar samun nasara, tare da tagulla tana ƙara muhimmiyar rawa a cikin aikinta.
Tare da wannan haɗin haɗin gwaninta yana nuna fa'idodin yin aiki tare da tagulla, SPR Machine zai duba sauran damar jujjuya sassan don haɓaka inganci da riba.